Best Practices Manual

• Executive Summary
• Sample Section

Evaluation of the Compressed Air Challenge Training Program

• Executive Summary
• Complete Document

Brochures

• Hosting Brochure for Distributors
• Hosting Brochure for Utilities
• Compressed Air Challenge Training Brochure

Improving Compressed Air System Performance: A Sourcebook for Industry

This Sourcebook is designed to provide compressed air system users with a reference that outlines opportunities for system performance improvements.

• Complete Document
• Intro/Quick Start Guide/ Section 1
• Section 2
• Section 3
• Appendices

Fact Sheets

Specific opportunities to improve compressed air performance.

• Fact Sheet 1 - Assessing Compressed Air Needs
• Fact Sheet 2 - Inappropriate Uses of Compressed Air
• Fact Sheet 3 - Compressed Air System Audits
• Fact Sheet 4 - Pressure Drop & Controlling System Pressure
• Fact Sheet 5 - Maintenance of CA Systems for Peak Performance
• Fact Sheet 6 - Compressed Air System Controls
• Fact Sheet 7 - Compressed Air System Leaks
• Fact Sheet 8 - Packaged Compressor Efficiency Ratings
• Fact Sheet 9 - Compressed Air System Economics
• Fact Sheet 10 - Heat Recovery with Compressed Air Systems
• Fact Sheet 11 - Proven opportunities at the Component Level

Case Studies

A look at what others in your industry have done to increase their energy savings.

• Compressed Air Project Improves Efficiency and Production at Harland Publishing Facility
  PDF 172 KB
• Compressed Air System Enhancement Increases Efficiency and Provides Energy Savings at a Circuit Board Manufacturer
  PDF 187 KB
• Compressed Air System Improvements at an Auto Plant
  PDF 256 KB
• Compressed Air System Improvements Increase Production at a Tin Mill
  PDF 256 KB
• Compressed Air System Improvement Project Saves Foundry Energy and Increases Production
  PDF 305 KB
• Compressed Air System Modifications Improve Efficiency at a Plastics Blow Molding Plant
  PDF 196 KB
• Compressed Air System Optimization Improves Production and Saves Energy at a Satellite Manufacturer
  PDF 615 KB
• Compressed Air System Optimization Project Improves Production at a Metal Forging Plant
  PDF 266 KB
• Compressed Air System Optimization Saves Energy and Improves Production at Synthetic Textile Plant
  PDF 278 KB
• Compressed Air System Optimization Saves Energy and Improves Production at a Textile Manufacturing Mill
  PDF 217 KB
• Compressed Air System Overhaul Improves Production at a Powdered Metal Manufacturing Plant
  PDF 308 KB
• Compressed Air System Project Improves Production at a Candy-Making Facility
  PDF 184 KB
• Compressed Air System Redesign Results in Increased Production at a Fuel System Plant
  PDF 200 KB
• Compressed Air System Renovation Project Improves Production at a Food Processing Facility
  PDF 443 KB
• Compressed Air System Retrofitting Project Improves Productivity at a Foundry
  PDF 185 KB
• Compressed Air System Retrofit Improves Productivity at a Petroleum Packaging Facility
  PDF 179 KB
• Compressed Air System Retrofit Reduces Energy Costs at a Newspaper Printing Facility
  PDF 551 KB
• Compressed Air System Upgrade Generates Significant Energy Savings at a Steel Mill
  PDF 331 KB
• Compressed Air System Upgrade Improves Production at a Steel Mill
  PDF 72 KB
• Compressed Air System Upgrade Results in Substantial Energy Savings
  PDF 209 KB
• Compressed Air Training Keeps Machining Company on the Cutting Edge
  PDF 77 KB
• Consolidated Compressed Air System Reduces Power Consumption and Energy Costs
  PDF 197 KB
• Implementing a Compressed Air Leak Management Program at an Automotive Plant
  PDF 316 KB
• Motor Assembly Plant Saves $85,000 with Compressed Air System Improvements
  PDF 274 KB
• Snap-on Tools'® Kenosha Plant Eliminates Need for New Air Compressor
  PDF 84 KB
• Upgrade of Compressed Air Control System Reduces Energy Costs at Michelin Tire Plant
  PDF 202 KB

Tip Sheets

Quick advice on how to keep your systems running at their maximum efficiency.

• Alternative Strategies for Low-Pressure End Uses
  PDF 247 KB
• Analyzing Your Compressed Air System
  PDF 244 KB
• Compressed Air Storage Strategies
  PDF 259 KB
• Compressed Air System Control Strategies
  PDF 243 KB
• Determine the Cost of Compressed Air for Your Plant
  PDF 305 KB
• Determining the Right Air Quality for Your Compressed Air System
  PDF 249 KB
• Effect of Intake Air on Compressor Performance
  PDF 245 KB
• Eliminate Inappropriate Uses of Compressed Air
  PDF 262 KB
• Engineer End Uses for Maximum Efficiency
  PDF 247 KB
• Maintaining System Air Quality
  PDF 247 KB
• Minimize Compressed Air Leaks
  PDF 265 KB
• Preventive Maintenance Strategies for Compressed Air Systems
  PDF 246 KB
• Remove Condensate with Minimal Air Loss
  PDF 244 KB
• Stabilizing System Pressure
  PDF 244 KB

Guidelines

• Guidelines for Selecting a Compressed Air System Provider

Published Articles

• Compressed Air Challenge® — New Products and Expanded Activities
  January 2010 - Compressed Air Best Practices